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PET bottle washing line :1-Plastic recycling washing machine is applied in PET waste bottle or sheet recycling field.
2-Through crushing, washing and dry process, the waste bottle or sheet will become to be bottle flakes. The flakes are widely used in plastic industry, like sheet, and profile production.
3-The clean flakes can be used to produce the polyester staple fiber, PET strap band, granules, PET transparent film and sheets, etc. The top class flakes can be used to blow bottles again.
4-Recycling machine can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products are very clean.
5-Recycling plastic machine output we can supply is from 300kg/h to 3000kg/h.
For the total plastic bottle washing machine
|
No. |
Machine List | Function |
|---|---|---|
| 1 | Belt Conveyor | Bottles conveying |
| 2 | Bottle Label Remover | Remove above 90% labels for both common and compressed bottle; No flakes waste and no water consumption |
| 3 | Manual Sorting Belt | Manually sort out PVC bottle, labels, and other impurities |
| 4 | Belt Conveyor | Bottle conveyor tp crusher |
| 5 | PSJ1200 Crusher | Bottle crushing into flakes |
| 6 | Horizontal Screw Loader | Conveying flakes to next screw loader |
| 7 | Screw Loader | PET flakes conveying |
| 8 | Floating Washer | Wash flakes and remove floating materials as PP, PE and Caustic soda |
| 9 | Low Speed Friction Washer | Remove sand, mud and dirty |
| 10 | Hot Washer | After hot washing, it's easier to remove oil, glue |
| 11 | Screw Loader | PET flakes conveying |
| 12 | Hot Washer | After hot washing, it's easier to remove oil, glue |
| 13 | Screw Loader | PET flakes conveying |
| 14 | High Speed Friction Washer | Remove the glue and dirty |
| 15 | Screw Loader | PET flakes conveying |
| 16&17 | Floating Washer | Wash flakes and remove floating material as PP, PE and Caustic Soda |
| 18 | Spray Washer | Remove the Caustic Soda |
| 19 | Centrifugal Dryer | Drying and flakes moisture reach 2% |
| 20 | Pipeline Dryer | Hot air drying, moisture <1% |
| 21 | Label Flake Separator | Remove little amount of label and dust in PET flakes |
| 22 | Packaging System | Storage silo for PET flakes |
| 23 | Electric Cabinet | Electric control for the complete line, can be customized |
PET Flake Quality Reference Table:
| Moisture Content | <0.9% | Label | <20ppm |
|---|---|---|---|
| PVC | <20ppm | Variegated Tablets | <30ppm |
| Glue | <10ppm | pH | Neutral |
| PP/PE | <20ppm | Total Impurity | <100ppm |
| Metal | <20ppm | Flake Size | 12mm, 14mm or customized |
Production Consumption:
| Items | Average Consumption Per Ton Flakes |
|---|---|
| Electricity (kw/h) | 200 kw/h |
| Steam (kg) | 500 kg |
| Washing Detergent (kg) | 8 kg |
| Water (t) | 2m³ |
|
Mode |
Diameter(mm) |
L/D |
Rotating speed |
Power(kw) |
Capacity(kg/h) |
|
(r/min) |
|||||
|
TSE-20 |
22 |
32-44 |
600 |
5.5 |
0.5-10 |
|
TSE-30A |
500 |
11 |
5-30 |
||
|
TSE-30B |
31 |
32-48 |
600 |
15 |
5-40 |
|
TSE-35A/B |
35.6 |
32-52 |
600-800 |
15-22 |
30-70 |
|
TSH-35B |
35.6 |
32-52 |
600-800 |
15-22 |
30-70 |
|
TSE-40A |
41 |
32-64 |
400 |
22 |
100-120 |
|
TSE-40B |
41 |
32-52 |
600 |
30 |
100-160 |
|
TSH-40B |
41 |
32-52 |
600 |
45-55 |
150-220 |
|
TSE-50A/B |
50.5 |
32-52 |
500 |
45-55 |
180-270 |
|
TSH-52B |
51.5 |
32-60 |
600 |
90-132 |
682 |
|
TSE-65B |
62.4 |
32-64 |
600 |
90 |
250-350 |
|
TSE-65C |
62.4 |
32-64 |
600 |
110 |
300-400 |
|
TSH-65B |
62.4 |
32-64 |
600-800 |
110-160 |
350-500 |
|
TSE-75B |
71 |
32-64 |
600 |
132 |
350-550 |
|
TSE-75C |
71 |
32-64 |
600 |
160 |
400-600 |
|
TSH-75B |
71 |
32-64 |
600-800 |
200-250 |
600-800 |
|
TSE-95A |
93 |
32-64 |
500 |
250 |
600-1000 |
|
TSE-95B |
93 |
32-64 |
600 |
315 |
800-1200 |
|
TSH-95B |
93 |
32-64 |
600-800 |
400-450 |
1200-1600 |
|
TSE-135A |
1333 |
32-64 |
500 |
550 |
1500-2250 |
PP PE plastic washing recycling machine is widely used to washing recycling the used PP/PE plastic soft plastic. Such like shopping bags, packing films, garbage bags, woven bags, non-woven bags and films. This recycling machine can crushing washing and drying the dirty soft plastic into clean film flakes.
After plastic film/bag flakes cleaned, you can make them into pellets/granules with next process, which called plastic pelletizing machine.
This production line is high automatic operating and low consume, can save labor, save power and save water, easy to maintenance.
With advanced design, concepts and technologies to suit different status of waste plastic bags/films. This PP PE plastic recycling machine could layout as "L", "S" or "U" shape according different workshop.
PP PE FILM WASHING RECYCLING MACHINE
Application : Suit for recycling PP/PE waste film, Post consumer film, Food contaminated film, Garbage
film, Agricultural film, Mulching film, Greenhouse film, PP woven bags etc.
Specification : The production line is mainly composed of Plastic Film Shredder/ Plastic Film Granulator, Friction
Washer, Sink Floating Tank, Horizontal Centrifugal Dryer, Squeezer or Squeezer & Agglomerator. The whole
production line is easy to operate, efficient and low energy consumption.
Pelletzing machine video
| Machine Model | Washing Capacity | Total Machine Electric Consumption | Total Machine Water Consumption (if you have dirty water treatment equipment,then water can be recycled) |
| XT-300 | 300KG/H | 80KWH | 1-2ton/hour |
| XT-500 | 500KG/H | 100KWH | 2-3ton/hour |
| XT-1000 | 1000KG/H | 160KWH | 3-4ton/hour |
Description for PP PE film washing line :
PP PE FILM WASHING LINE is designed to clean recycled plastic woven sack and plastic farm film, the machine is widely used for PET,PP,PE plastic cleaning and plastic bottle cleaning. Developing on the basis of advanced technology, the machine has advantages of stable performance, high output, energy efficiency, small floor area and good appearance. We can produce the machine according to client requirement.
There are 300-2000kg/h etc capacity , we need make quotations according to your detailed requirements .
PE FILM PELLETIZING MACHINE SPECIFICATION:
Main Technical Data:
|
Model/specification |
Length-diameter ratio |
Production(kg/h) |
Screw speed(rpm) |
Driving power (kw) |
Center high(mm) |
|
SJ-30/25 |
25:1 |
1.5-10 |
15-150 |
5.5 |
1000 |
|
SJ-45/25 |
25:1 |
5-38 |
12-88 0-5 |
7.5 |
1000 |
|
SJ-65/25 |
25:1 |
20-85 |
13-130 |
22/7.3 |
1000 |
|
SJ-65-25A |
25:1 |
10-30 |
0-27 |
7.5 |
1000 |
|
SJ-65-25B |
25:1 |
10-45 |
0-37 |
11,15,18.5(customize as User) |
1000 |
|
SJ-90/25 |
25:1 |
50-100 |
33.3-100 |
5.5/18.3 |
1000 |
|
SJ-90A |
25:1 |
30-60 |
0-30 |
7.5 |
1000 |
|
SJ-90/25B |
25:1 |
60-90 |
0-30 |
22 |
1000 |
|
SJ-120/25 |
25:1 |
84-190 |
17-52 |
55/18.3 |
1000 |
|
SJ-150/25 |
25:1 |
50-300 |
7-42 |
100/75 |
1000 |
|
SJ-200/25 |
25:1 |
180-430 |
5-15 5-30 |
100/16.7 |
1000 |
|
Attached machinery |
|||
|
Cooling water tank |
Send grain windmill |
Particle cutting machines |
Tin the material storing barrels |
|
LX-2HP × 2sets |
0.8×1.0×2.3 |
||
|
2.2×0.6×0.8 |
VS4p×2HP |
||
|
LX-3HP × 2sets |
0.8×1.0×2.3 |
||
|
2.2×0.6×0.8 |
VS4p×3HP |
||
|
LX-5HP × 2sets |
0.8×1.0×2.3 |
||
|
2.5×0.8×0.9 |
VS4p×5HP |
||
|
LX-5HP × 2sets |
0.8×1.0×2.3 |
||
|
3.0×0.8×0.9 |
VS4p×7.5HP |
||
After plastic recycled film materials are washed, the moisture is usually retain over 30%. Therefore, our superior design team specially developed a squeezer to meet customers' needs. Through this machine, water and volume of the materials can be squeezed to increase the quality of the pellets and the efficiency of the extruders.
Through our dedicated screw design, washed materials can be squeezed to dehydrate water of films or fluffy stuff. The recycled materials you feed are squeezed to become flakes or lumps .The moisture they contain will be lowered down to 1-3%. After being squeezed, these lumps or flakes with much lower moisture and higher density can be directly fed into pelletizing extruder. Its output can amount to 700~1000kg/hr per hour and the degradation of the pellets will be highly decreased. Furthermore, you don't need to increase heating rate. The quality and validity of the pellets and the efficiency of the extruder will be improved with the increased capacity.
Machine Pictures
|
Film Squeezing Machine Specifications |
|
|
Motor Power |
180kw |
|
Rotating Speed |
10-90r/min |
|
Capacity |
1000kg/h~1500kg/h |
In the midst of the market economy, Xinting Company has established a good reputation, pursued excellent products, and provided perfect services in a sincere attitude and full of passion. It has always been satisfied with your requirements and wishes, providing a comprehensive and in place service. . Xinting people will provide customers with high-quality complete sets of equipment and comprehensive technical support based on the development concept of "Great Industry for 100 years".
Zhangjiagang Xinting Machinery warmly welcomes users at home and abroad to come to the company to negotiate!
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