PVC Granulation Line

• Customization: Available
• After-sales Service: 12 Months
• Warranty: 12 Months
• Model NO.: XTZL1000
• Raw Material: PVC
• Screw: Double-Screw
• Inverter: Inverter
• Electromagnetic Heater: Electromagnetic Heater
• Automation: Automatic
• Computerized: Computerized
• Customized: Customized
• Certification: CE, QS
• Condition: New
• Name: Pelletizing Machine
• Model No.: Xt2025
• Screw Brand: Jinhailuo
• Suitable Material: WPC
• Motor Brand: Simens/Beide/Weg
• Transport Package: Film Package
• Specification: 200-1000kg/hr
• Trademark: XINTING
• Origin: Zhangjiagang China
• HS Code: 847720100
• Production Capacity: 100-1000kg/Hr
• Package Size: 660.00cm * 400.00cm * 180.00cm
• Package Gross Weight: 10000.000kg

Product Description

pvc granulation line

Short desciption:
The pvc granulating machine, pvc compounding machine, pvc pellets making machine, pvc granules making machine is used to compounding soft or hard PVC granules. The pvc granulating machine has various output capacity solutions that meets different customers demand. 
PVC granulating machine is a specialized equipment used in the plastics industry to process polyvinyl chloride (PVC) materials into granules or pellets. These granules are a critical intermediate product used in manufacturing various PVC products, such as pipes, profiles, sheets, and films. The machine is designed to handle PVC material efficiently, converting it from a raw or recycled state into uniform granules that are easy to transport, store, and use in subsequent manufacturing processes.

Applications: 
The  pvc granules produced by the granulating machine is commonly used in the pipe and fitting s manufacturing, window and door frames, cable trays and conduits, packaging films and flooring, consumer goods and medical devices, electrical cables and communication cables,seals and gaskets, siding and cladding, roofing membranes, disposable gloves.

Components of a PVC Granulating Machine
1. Feeding System:
   - Hopper: The material is fed into the machine through a hopper, which is typically designed to handle both virgin and recycled PVC materials, including powder, flakes, or small pieces.
   - Feeder: A screw feeder or belt conveyor may be used to control the rate at which the PVC material enters the granulating process, ensuring consistent throughput.
2. Extruder:
   - Single or Twin-Screw Extruder: The core of the machine is an extruder, which can be either a single-screw or twin-screw design. The extruder heats, melts, and mixes the PVC material, preparing it for granulation.
   - Barrel and Screw: The barrel contains the screw(s) that convey the PVC through the machine. As the material moves through the barrel, it is heated and compressed, which ensures uniform melting and mixing.
3. Cutting System:
   - Die Head: The molten PVC is forced through a die head that shapes the material into strands or spaghetti-like extrudates.
   - Rotary Cutter: The strands are immediately cut into granules by a rotary cutter or pelletizer, which chops the extrudate into small, uniform pellets as they exit the die head.
4. Cooling System:
   - Air or Water Cooling: The freshly cut granules are usually hot and need to be cooled quickly to retain their shape. This can be achieved using air cooling (blowing cool air over the granules) or water cooling (submerging the granules in a water bath).
   - Dryer: If water cooling is used, the granules are then passed through a dryer to remove any moisture before packaging.
5. Screening and Classification:
   - Vibrating Screen: The granules are passed through a vibrating screen to remove any oversized or undersized particles, ensuring that the final product is uniform in size.
   - Classification: Granules may be further classified based on size or other specifications before packaging.
6. Collection and Packaging:
   - Collection Bin: The finished granules are collected in a bin or container, ready for packaging.
   - Packaging System: Depending on the production setup, the granules can be automatically weighed, bagged, and sealed for transport or storage.

 
Technical parameter:

Model number	Screw diameter (mm)	Rotational speed of screw (rpm)	Pellets size(mm)	Main motor power (kw)	Heating power of Barrel (kw)	Production capacity (kg/h)	Central height of machine (mm)	Net weight	Overall size (mm)
SJSZ45	45/90	1-45	3-4mm	15	9.6	70-80	1000	2800	3300*1200*2000
SJSZ51	51/105	1-45.5	3-4mm	22	11.5	80-120	1000	3000	3360*1290*2100
SJSZ55	55/110	1-40	3-4mm	22	18	150-180	1000	3500	3620*1350*2200
SJSZ65	65/132	1-38	3-4mm	37	24	250-300	1000	4000	4235*1520*2450
SJSZ80	80/156	1-36.9	3-4mm	55	36	320-450	1000	5000	4750*1550*2460
SJSZ92	92/188	1-34.7	3-4mm	110	88	650-800	1000	5500	6000*1600*2500

Features and Benefits of PVC Granulating Machines
- Efficiency: PVC granulating machines are designed to process large volumes of material with minimal waste, maximizing productivity.
- Uniform Granulation: The machine ensures that the PVC is processed into uniformly sized granules, which are easier to handle and use in subsequent manufacturing processes.
- Versatility: These machines can handle a variety of PVC materials, including virgin, recycled, and compounded PVC, making them suitable for a wide range of applications.
- Automation: Many modern PVC granulating machines are highly automated, featuring programmable controls that allow operators to adjust parameters such as temperature, feed rate, and cutting speed.
- Energy Efficiency: Advanced designs focus on energy efficiency, reducing the overall operational costs by optimizing power consumption during the granulation process.